The Verdict

Royal Gourmet GA5406TS 5 Burner Gas Grill: Big Output, Real Tradeoffs

The 5-burner gas grill market is crowded with $400-$600 options that promise restaurant-quality searing and deliver rusted flavor bars within a season. The Royal Gourmet GA5406TS sits right in that price bracket, and at 4.1 stars from 204 buyers, it’s clearly doing something right. But the question isn’t whether it’s decent — it’s whether it’s decent for you.

What You Actually Get

Unboxing reveals the standard flat-pack situation: a 60,000 BTU main burner array across five stainless steel tubes, a 10,000 BTU side burner, porcelain-coated cast iron grates, and a total cooking surface around 650 square inches when you count the warming rack. The hood has a built-in temperature gauge, and there’s a stainless steel front shelf that folds down when not in use.

What’s notable here is the burner layout. The five burners are independently controlled, which means you can run two zones — high heat on one side for searing, low on the other for indirect cooking. That’s genuinely useful for a whole chicken or a rack of ribs, and it’s a feature you’d normally pay more for.

Real-World Performance

After seasoning the grates and running three test cooks — burgers, bone-in chicken thighs, and a reverse-seared tri-tip — the GA5406TS holds up. The cast iron grates get properly hot in about 10 minutes on full blast, and they leave deep, caramelized grill marks rather than the pale stripes you get from thin steel rods.

The side burner is the sleeper feature. At 10,000 BTU it’s not wok-level, but it boils a pot of water for corn in under eight minutes and holds a cast-iron skillet at a steady simmer for sauces without stealing space from the main grates. For anyone who cooks a full meal outdoors, that’s worth real money.

One thing to note: the grill runs through a 20-pound propane tank faster than smaller units. You’ll get roughly 15-18 cook sessions before a swap, depending on how often you’re running all five burners. Plan for a backup tank if you grill weekly.

What Buyers Keep Saying

The 4.1-star average reflects a split between people who love the value and people frustrated by durability specifics. One verified buyer wrote, “First grill I’ve owned that doesn’t flare up constantly — the angled flavorizer bars actually do their job.” Another noted, “Huge upgrade from my old 3-burner. The side burner gets used more than I expected.”

On the negative side, assembly complaints dominate. Multiple reviewers mention the same thing. “Took me three hours and the diagrams were confusing,” one said. “Had to redo two steps because the bolts weren’t lining up.” This isn’t a dealbreaker, but it’s real.

Where It Falls Short

The flavorizer bars are the weak point. They’re thin stainless steel and will corrode faster than the rest of the grill, especially in coastal or high-humidity areas. They’re replaceable and cheap, but you shouldn’t be surprised when they need swapping in year two.

The lack of a rotisserie kit is also a miss. The rear burner opening is there, but it’s not a standard size, so you can’t just grab any third-party spit. Royal Gourmet sells their own, but you’ll pay a premium and wait for shipping.

Who Should Buy This

Buy it if: You’re a weekend griller who wants 5-burner capacity and a side burner without dropping $800+. You cook for 4-6 people regularly and want real two-zone control. You don’t mind a Saturday morning assembly session.

Skip it if: You’re in a coastal environment and can’t be bothered to replace flavorizer bars. You need rotisserie capability out of the box. Or you expect premium-grade stainless that will look new after five years — this is a value grill, not a lifetime purchase.

FAQ

Does the side burner get hot enough to sear? It’s 10,000 BTU — fine for sauces, boiling, and pan-searing a single steak, but not a replacement for a wok burner or a dedicated sear station.

How many people does this feed comfortably? The main grates handle 6-8 burgers or two whole chickens at once. The warming rack adds space for buns or keeping sides warm.

Is assembly really that bad? Yes. Budget 2-3 hours, have a socket set and a second person for the lid and side shelf. It’s not difficult, just tedious.

The Verdict

Rating: 4.2/5 — The Royal Gourmet GA5406TS delivers genuine 5-burner performance with a functional side burner at a price that undercuts the big names. The grates sear properly, the two-zone cooking works, and the build quality is respectable for the money. The flavorizer bar corrosion and fiddly assembly keep it from a perfect score, but for most home grilling scenarios, this is a smart buy that’ll serve you well for years.

Buy it if you want big capacity and real side-burner utility without paying premium branding markup. Skip it if you want a rotisserie out of the box or live somewhere humid enough to eat through thin steel quickly.

Where to Buy

👉 Check Price on Amazon →

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Last updated: 2026-08-06. Ratings and prices current as of review date. Verify on Amazon before purchasing.