Pit Boss BBQ Cover

The Verdict

Your grill is a $500+ investment. A $40 cover is cheap insurance — but only if it actually fits and survives more than one season. After digging through 235 ratings and the spec sheet, here’s the real story on the Pit Boss BBQ Cover.

What You Actually Get

The cover ships folded tight, and the first thing you notice is the material weight. This isn’t a flimsy tarp. It’s 600D polyester with a PVC waterproof backing — that’s the same fabric class used in quality boat covers. The stitching is double-needled at stress points, and the seams are taped rather than just sewn, which is where cheap covers fail.

You get built-in air vents to prevent condensation buildup (the #1 cause of rust under covers), padded handles for removal, and a hook-and-loop strap system at the base. The dimensions vary by model — some fit the 5-series vertical smokers, others the 7-series pellet grills — so check the listing’s size chart against your Pit Boss model before ordering.

Real-World Performance

Here’s what owners consistently report: this cover survives what most covers don’t. One reviewer noted, “Survived a full Michigan winter with heavy snow and ice. The fabric stayed flexible, no cracking, no water penetration.” That tracks with the PVC backing — it’s not just water-resistant, it’s actually waterproof. Snow slides off rather than pooling.

The fit is where this cover earns its keep. It’s cut specifically for Pit Boss vertical smokers and pellet grills, which means it follows the boxy silhouette without excess material flapping in wind. The straps run through grommets at the bottom, so even in gusty conditions, it stays put. Multiple reviewers mention using it on side shelves without issue — the cover accommodates the extra width.

Where It Falls Short

Let’s be direct: this is not a universal cover. If you own a different brand or even an older Pit Boss model with different dimensions, the fit will be sloppy. One frustrated buyer wrote, “Ordered for my Pro Series 4 — way too big. Had to return and order the smaller size.” Measure your grill’s height and width including shelves before you buy.

Second, the dark color is a dust magnet. In dry, windy climates, it’ll look gray within weeks. Cosmetic issue only, but worth knowing.

Finally, the PVC backing makes it less breathable than some premium covers. The air vents help, but in humid climates with frequent rain-sun cycles, you’ll want to occasionally pull the cover off to let trapped moisture evaporate.

Who Should Buy This

• Pit Boss owners — if you have a vertical smoker or pellet grill from the last 5 years, this is the cover to get. It’s made for your grill.
• Harsh winter climates — the waterproof backing and ice-resistant fabric make it a genuine 4-season cover.
• Windy patios — the strap system actually works, unlike the elastic hem on cheaper covers that pops off in the first storm.

Skip it if you own a different grill brand (look for a universal cover or the manufacturer’s version), or if you’re on a tight budget — there are serviceable covers for $20 less, though you’ll likely replace them yearly.

FAQ

Q: Will this fit my Pit Boss Austin XL? A: Check the size chart. The Austin XL (1000 sq in) needs the larger size cover. If your model isn’t listed, measure height and width including shelves, then compare to the product dimensions.

Q: Is it truly waterproof or just water-resistant? A: The PVC backing makes it genuinely waterproof — not just resistant. Rain beads up and rolls off. Snow slides off. Standing water won’t soak through.

Q: How long does it last? A: Owners report 2-3 years of continuous outdoor use before significant fading. The fabric holds up, but UV exposure will eventually break down any cover. Some reviewers are on year 4 with no failures.

The Verdict

Buy it if you own a Pit Boss vertical smoker or pellet grill and want a cover that actually fits, actually repels water, and won’t blow off in a storm.

Skip it if you need a generic universal cover or you’re in a mild climate where a $20 tarp-style cover would suffice.

This is the right cover for the right grill. It’s not the cheapest, but it’s the one you won’t replace next season.

Rating: 4.6/5 — A well-built, accurately-fitted cover that does exactly what it promises. The only real knock is the brand-specific sizing and dust-attracting color.

Where to Buy

👉 Check Price on Amazon →

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Last updated: 2026-08-06. Ratings and prices current as of review date. Verify on Amazon before purchasing.